Installing swagelok tube fittings is a easy as it comes. Tube fittings installation gaugeability reassembly of tube fittings preswaging tube fittings. Swagelok tube fitters manual downloads resources swagelok. The swagelok tube fittings advanced geometry back ferrule with hingingcolleting action. Learning timesaving techniques making 45, 90, 180, and offset bends proper use of hand tube benders.
Tube fitting courses as a participant on our tube fitting courses, you will learn correct installation and maintenance of swagelok s products in your systems. The newly revised may 2015 edition still contains the information you have always counted on, such as troubleshooting, tubing specifications, and pressure ratings. Medium and high pressure fittings tubing valves and accessories. Tubing installation properly selected tubing, combined with quality swagelok tube fittings, can provide leak. All carbon steel swagelok tube fittings are supplied with 316 stainless steel back ferrules. See swagelok tube fitting installation and reassembly, page 10 and 12. Installing a vcr metal gasket face seal fitting swagelok. Pipe standard fluid line systems, whether for simple household use or for the more exacting requirements of industry, were for many years constructed from threaded pipe of assorted materials and were assembled with various standard pipe fitting shapes, unions and nipples.
Discover more about how swagelok products can work for you. These advantages, along with the care of our associates, quality culture, and unrivalled experience, all work together to ensure that every swagelok fitting meets our customers highest expectations. Tube fitters manual technical resources swagelok california. Swagelok tube fitters manual the definitive manual on tube fittings and tube fitting installation. A good rule of thumb for most standard tubing materials and radius blocks is that the. With information about all our tube fittings, product details, tools and accessories. As the leader in tube fitting technology, swagelok company has established the standards for tube fitting performance in terms of leaktight. The swagelok tube fitting is designed to provide a leaktight seal for pressures up to the suggested allowable pressure rating of the tubing. As the leader in tube fitting technology, swagelok company has established the standards for tube fitting performance in terms of leaktight integrity, ease of installation, availability and. Swagelok small bore tube fitting installation course. Simply, well teach you how to seeknow whether a swagelok tube fitting has been correctly installed. Its the result of extensive field research and laboratory studies conducted by swagelok s research and development engineers, plus feedback weve received over the years from our customers. Swagelok tube facing tool user manual pdf download.
Learn the proper use, leaktight installation, and maintenance of swagelok tube fittings. Fully insert the tube into the fi tting and against the shoulder. Tubing specification and ordering, severe service, troubleshooting, special purpose fittings, testing and evaluation of fitting performance, threads, pressure ratings, the costs of leakage, valves, and more. Download here for free or contact us for more information. This practical course is designed for engineers, installers and operators to ensure competency in tube fitting installation and function, as well as tube bending best practices. Swagelok tube fitting componentsbut they cannot be manufactured in accordance with swagelok engineering standards, nor do they benefit from innovations in design and manufacture defined by 36 active swagelok tube fitting patents issued since 1989. Tube fitting installation, bending and safety training. But it was also expanded to include information on selecting tube fittings for severe service. Swagelok total support sts installation training this full day, comprehensive, handson seminar emphasizes choosing correct tubing and fittings for the site, proper handling, preparing, and installing components to specification. Tube fitting have been designed and manufactured with great care to meet the specifications required. Request your free copy of the swagelok tube fitters manual. Swagelok tube fitters manual eleven chapters covering tube fittings, installation, and lots of realworld examples since its debut in 1963, the swagelok tube fitters manual has been the industry standard. Hylok tube fitting installation hylok tube fittings are very easy to install by only using simple equipment.
The swagelok tube fitters manual balances theory and practical examples making it a musthave reference for fluid system engineers, designers, and technicians, as well as students. The swagelok tube fitting advantage toolbox swagelok. See the instructions starting below for installation of swagelok tube fittings, oseal male connectors, caps and plugs, port connectors, tube adapters, positionable. L t r metric, mm t tube od r bend radius l 3 15 19 6 15 21 8. Feb 27, 2012 the swagelok tube fitting is designed to provide a leaktight seal for pressures up to the suggested allowable pressure rating of the tubing.
Decrease costs, increase employee safety and equipment up time, and minimize leaks with correct tube fitting selection, preparation, and installation. Plugs while holding fitting body steady, tighten the plug onequarter turn from the fingertight position. With burrfree internal surfaces and smooth thread flanks, swagelok pipe fittings are precision manufactured to provide optimum sealing, minimize galling, and provide consistently tight fitting installations. Swagelok tube fittings n must be used to install 1 14, 1 12, and 2 in and 28, 30, 32, and 38 mm swagelok tube fittings n is available to install 12 to 1 in. The purpose of this course is to educate, train and test all participants in the safe selection, installation and utilization of tube fittings and tubing to assure 100% reliability.
Products fittings valves hoses and flexible tubing. Swagelok installation training sltinstall00 the aim of this course is to provide a thorough understanding of the installation practices and procedures for tubing systems. History has demonstrated that by employing the techniques provided in the swagelok tube fitting installation training, most of this leakage can be prevented. Swagelok tube fitters manual training resource manual suitable attendees the class is designed for anyone who works with tube fittings.
Learn the proper use, leaktight installation and maintenance of swagelok tube fittings. The unfailing reliability of the swagelok tube fitting is the result of our proven design, manufacturing excellence, and superior raw materials. Tubing should be free of scratches and suitable for bending. Swagelok s tube fitting installation course includes. Review the three steps involved in installing a swagelok tube fitting and two of the most common installation errors. Disassembly before use is unnecessary and can result in dirt or foreign material getting into fitting and causing leaks. Tube fitting safety installation seminar course outline. Contact your authorized swagelok representative for more information about swagelok tube fitting certifications. Download our tube fitting installers guide here for free. Tube fitting installation instruction step 3 while fixing the fitting using a wrench.
Since its debut in 1963, the swagelok tube fitters manual has been the industry standard. For most customers a failure is normally defined as a leak. But it was also expanded to include information on selecting tube fittings for severe service requirements, metallurgy, innovations in product design, and advanced manufacturing processes. Swagelok tube fitters manual to download, please rightclick on the image below and save link as. Attendees will learn the proper way to cut and deburr tubing, install, disassemble and reassemble a swagelok tube fitting, and identify basic thread types. Step 1 insert the tubing into the hylok tube fitting. Give us a call at 5109336200 or click to message us. The swagelok foundations tubing installation training seminar offers comprehensive training on tube fitting installation and tube bending.
Swagelok tube fitting installation inspection swagelok. Our tube fitting installation inspection essentials course is designed to teach attendees how to mitigate and minimise risk of leakage through proper small bore tubing system inspection. Many pros assemble tube fittings by feel, and that can mean loose connections. Learn essential, practical skills for tube fitting installation and tube bending to work effectively, safely, with less scrap and rework. The swagelok tube fitting advantage proven design, manufacturing excellence, and superior raw materials combine to ensure that every swagelok fitting meets our customers highest expectations.
You will learn upon course completion, you will know how to properly select, cut and deburr tubing, correctly assemble a swagelok tube fitting, and gauge a tube fitting assembly. Correct installation is critical to run your fluid systems safely, efficiently and costeffectively. Swagelok tube bending and installation training swagelok. Our tube fitting installation inspection essentials course is designed to teach attendees how to mitigate and minimise risk of. Avoid leakage and plant stops by proper installation of tubes and fittings. To increase the depth and improve the accessibility of information in the tube fitters manual, we added links to important information such as supplemental publications and videos. When installing fittings near tube bends, there must be a sufficient length of straight tubing to allow the tube to be bottomed in the swagelok tube fitting. Tube fitting courses as a participant on our tube fitting courses, you will learn correct installation and maintenance of swageloks products in your systems. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. When it comes to the safety of your fluid system operations, swagelok has you covered. Proper performance, however, demands correct assembly and installation. The swagelok tube adapter complements the swagelok tube fitting and allows fitting to fitting connections to help eliminate difficult alignment problems and reduce inventories. Swagelok tube fitters manual pdf download this 11chapter manual covering tube fittings and tube fitting installation, with realworld examples.
This video demonstrates how to install a vcr fitting. This manual was written by joe callahan, who became swagelok companys president, earned 32 patents, and served swagelok for 42 years. An installers pocket guide for swagelok tube fittings ms. Its just one more way were engineered to perform under pressure. Multipurpose ball valve afs series shop catalog with flow coefficients up to. Tube fitters manual print edition swagelok california. Swagelok tube fitting installation training swagelok. Fully insert the tube into the fitting and against the shoulder. Do not mixinterchange swagelok twoferrule tube fitting end connection components or other products not governed by industrial design standards with those of other manufacturers. The swagelok hand tube bender bends 14, 516, 38, and 12 in. View and download swagelok tube facing tool user manual online. Metric swagelok tube fittings metric tube fittings have a stepped shoulder on the body hex. The swagelok small bore tube fitting installation course provides delegates with a comprehensive understanding of swagelok tube fitting and related products. The swagelok tube fitters manual is a musthave reference for fluid system engineers, designers, and technicians.
Swagelok vcr, vco, ultratorr, pipe fittings or pfa fittings. Swagelok tube fittings deliver dependable, leaktight performance. Gaugeable tube fittings and adapter fittings 1 tube fittings gaugeable tube fittings and adapter fittings available in tube sizes from 116 to 2 in. Swagelok total support sts installation training this handson course emphasizes choosing correct tubing and fittings for the site, proper handling, preparing, and installing components to specification. For 116, 18, and 316 in 2, 3, and 4 mm tube fittings, tighten the plug oneeighth turn. Swagelok installation training slt install 00 the aim of this course is to provide a thorough understanding of the installation practices and procedures for tubing systems. We are pleased to announce the publication of a new and improved swagelok tube fitters manual. Further tighten the nut until the tube will not turn by hand or move axially in the fitting. The consequences of a leak can range from a minor inconvenience to a significant event requiring immediate attention and repair. Demonstration of the parts and their purpose in swagelok tube fittings. An installers pocket guide for swagelok tube fittings. Here are just a few of the new editions many updates. The swagelok tube fitting assembly toolkit contains all the hand tools needed for the leaktight, gaugeable, and safe installation of swagelok tube fittings in our three most common sizes.
Shop catalog pfa needle valves feature highpurity pfa material with low extractables for chemical resistance, swagelok pfa tube fitting end connections for consistent performance, a straightthrough orifice for full flow, and a plug stem tip for flow regulation. They are dependent upon the precise mathematics of geometry, not the strength of the person pullingup the fitting. This tube fitting installation course is designed to teach you foundational tube fitting knowledge that will minimize the risk of leakage and ensure system integrity. Internet explorer 8 or 9 is not supported by this website. Bulletin 4200b4 principles of tube line fabrication installation tube stretch or pickup when bent, tubing seems to stretch or pick up length.
See the instructions starting below for installation of swagelok tube fittings, o seal male connectors, caps and plugs, port connectors, tube adapters, positionable. Swagelok tube fitting installation swagelok swagelok. Proper assembly of tube fittings tube fitting and tubing safety minimizing fluid system leakage and errors thread identification awarded with swagelok tube fitting installation certification tube bending essentials. Apr 01, 2010 as the leader in tube fitting technology, swagelok company has established the standards for tube fitting performance in terms of leaktight integrity, ease of installation, availability and. Swagelok tube fitting installation and bending training. Join us for a day of handson training where each student assembles practical projects, step by step. Tube fitting and installation safety seminar swagelok. Tube fitting installation, tube bending training swagelok. This is because it takes a curved shortcut across the inside of the angle.
Swagelok s one of a kind sat12 process utilizes low temperature carburization to achieve an unmatched toolsteel hardness. We manufacture more than just tube fittings other products include valves, regulators, filters and more. The tube fitting installation inspection course is designed to teach you how to mitigate and minimize risk of leakage through proper inspection. This will ensure that the fitting has been properly tightened. In this swagelok tube fitters manual you will read all the facts of the swagelok tube fitting. Installation the swagelok tube fitting installation advantages. This makes our back ferrule significantly stronger without compromising corrosion resistance and material ductility. While the manual is primarily about swagelok tube fittings, it also covers important aspects of. When properly installed, swageloks twoferrule, compressiongrip tube fittings produce a repeatable, leaktight seal, even after being reassembled. Includes preswaging tools, tee wrench, ratchet wrench, tube cutter, tube deburring tool, tube gripper pad. Easy to install no torque is transmitted to tubing during installation swagelok gap inspection gauge. An installers pocket guide for swagelok tube fittings ms151. Swagelok tube fitting installation, inspection and tube.
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